Harmonic filters, much like superheroes, protect your power systems. They fight against harmful harmonics that can damage the quality of your power supply. There are two main types of these protectors: active harmonic filters and passive harmonic filters. This article offers a detailed comparison between the two, underlining their respective strengths and weaknesses. Grasping this could greatly improve your business by boosting power quality and efficiency. Additionally, you'll learn about the factors to consider when choosing the right filter, with insights from experts like Nantech Power Systems, offering advanced active harmonic filters in Chennai to safeguard your power systems."
Harmonics in electrical power systems refer to currents or voltages with frequencies that are whole multiples of the fundamental power frequency. For example, if the base frequency is 60 Hz, the second harmonic would be at 120 Hz, and the third at 180 Hz. The electricity supplied to a property may not always be 'clean', and properties can experience harmonics. These harmonics come from non-linear loads, such as electronic devices that draw current in pulses rather than a smooth wave.
This sudden change in current flow injects harmonic currents into your power system, which can cause various power quality issues. These issues can appear as voltage dips and swells, imbalances in voltage or current across electrical phases, and flicker effects caused by repetitive switching of electrical loads. You can notice these problems through signs like flickering lights, overheating transformers, and breakers that trip frequently.
The state of harmonics in your system is represented by Total Harmonic Distortion (THD), a measure of all harmonic effects. It's typically measured up to the 50th multiple of the base frequency of the power system, which is 3kHz or, per some guidelines, the 40th multiple (2.4kHz).
Poor power quality due to harmonics can cause several problems, such as:
These additional frequencies distort the AC sine wave in an electrical circuit and can have serious consequences, including reducing the life of your equipment. Now that we've discussed the effects of harmonics on your power systems let's discuss how harmonic filters can help tackle these issues.
In understanding harmonic filters, you will explore the basic principles of active and passive harmonic filters. You will gain insight into their unique features and how they function. Let's start this informative journey.
Active Harmonic Filters (AHFs) present a modern answer to the issue of harmonic distortions in power systems. They employ cutting-edge technology to detect and study the harmonics in the network. A Central Processing Unit (CPU) then generates a harmonic current that opposes the measured spectrum. It introduces this counteractive current into the system in real time, effectively neutralising all existing harmonics.
We can categorise active filters into three types, each with its unique benefits:
The primary benefits of active filters lie in their ability to enhance the power factor. They supply both capacitive and inductive reactive power, making them a sophisticated solution for harmonic filtering. Active filters can adapt to changing harmonic influences and filter out multiple harmonic frequencies simultaneously. They employ sophisticated power electronics and control algorithms to dynamically decrease harmonic distortion, injecting compensating currents into the power system. This results in a cleaner, more stable power supply.
Active filters hold several advantages over passive filters:
AHFs, also known as Active Power Filters (APFs), represent a new breed of power electronic equipment. They employ high-speed DSP devices and modern power electronics technology. They actively suppress harmonics and compensate for reactive power. AHFs are adaptive and can respond to a wide range of harmonic frequencies, making them a versatile solution for various power system configurations. Voltage fluctuations and harmonics can trigger grid disturbances and result in overheating and escalated energy bills. An AHF can mitigate these problems, producing a result better than 5% Total Harmonic Distortion (THD) across the load range, improving the power factor and balancing the load on all three phases if required.
With their adaptive nature and superior technology, Active Harmonic Filters provide an effective solution to the challenges posed by harmonic distortions in power systems. We will now look into the basics of Passive Harmonic Filters and their comparison with Active Harmonic Filters.
Passive Harmonic Filters (PHFs) work on the principles of basic electrical circuit theory. They use resistors, inductors, and capacitors to eliminate unwanted frequencies. These components work together in different ways to create a specific filtering effect.
The success of a PHF in removing harmonics heavily depends on its design and position within the power system. Designing involves choosing the right values of resistance, inductance, and capacitance to create the desired filtering effect. For the best harmonic elimination, you should place the filter near the harmonic source.
A PHF's job is to allow certain frequencies and block others. It accomplishes this by using the unique responses of capacitors and inductors to different frequencies. In power systems, PHFs are designed to 'trap' harmonic frequencies, letting only the base frequency pass. This is achieved by making the filter's impedance high at the harmonic frequencies and low at the base frequency.
There are various types of PHFs, each with its unique response to frequency and circuit setups. These include:
Although PHFs are relatively simple and cost-effective, they don't offer the flexibility of Active Harmonic Filters (AHFs). Changes in system operation can also affect their performance.
PHFs use passive components like reactors and capacitors, which are tuned to a specific frequency to filter out a particular harmonic part and reduce the resulting harmonics. They also compensate for reactive power, improving the power factor. Let's now compare these to their active counterparts.
The world of harmonic filters presents two primary types: active and passive. Each carries unique strengths and weaknesses, and your selection hinges on multiple factors. You need to evaluate their effectiveness in diminishing harmonics, their cost-efficiency, the upkeep they demand, and their flexibility and adaptability under varying power system conditions. Now, let's commence this comparative exploration.
Several factors can influence the efficiency of both Active Harmonic Filters (AHFs) and Passive Harmonic Filters (PHFs), including the specific harmonic frequencies in the system, the load conditions, and the design and location of the filters. Both AHFs and PHFs play a crucial role in reducing harmonics in power systems, but they function differently and offer varying levels of efficiency. Let's explore how these differences affect their efficiency.
Here are some key differences between AHFs and PHFs:
When it comes to safety, AHFs avoid overloading when the active filter limit is reached, unlike PHFs. Moreover, if an AHF becomes incapacitated, it won't affect the motors it optimises power for. This brings us to an important consideration when comparing the two.
Thus, while both AHFs and PHFs play their roles and offer benefits, it's clear that AHFs offer superior efficiency and safety in managing power system distortions.
Deciding between Active Harmonic Filters (AHFs) and Passive Harmonic Filters (PHFs) is vital for your business because they come with different cost implications. Let's examine their costs.
At first look, AHFs might seem pricier for a single-drive application. However, their cost-effectiveness grows as the number of non-linear loads increases. This happens because one AHF can correct multiple loads, thus making it a more budget-friendly choice in the long term.
Conversely, PHFs are typically more cost-effective for applications with a large, single, non-linear load. The capital expenditure for one AHF is usually higher than that of a PHF. But, if constant output holds the utmost importance, AHFs are the suggested solution. Despite the higher initial cost, AHFs can significantly reduce energy expenses and ensure consistent output, enhancing your business's net income.
You should consider factors like the specific harmonic frequencies in your system, the load conditions, and the design and placement of the filters when deciding between AHFs and PHFs.
While you must consider the initial investment and future maintenance costs, it's also crucial to take into account the specific needs of your power system when deciding between AHFs and PHFs. Let's shift our focus to the maintenance aspect of these filters.
Both active and passive harmonic filters present unique advantages and disadvantages regarding maintenance. External harmonics can affect Passive Harmonic Filters (PHFs), causing overheating and posing challenges in sizing due to the unpredictability of their impact.
Some modern PHFs, which technicians install on the cold side of wye-connected electrical sub-panels and ground applications, are passive and inductive. These devices do not require any third-party electrical components, eliminating the need for maintenance.
Active Harmonic Filters (AHFs), also known as harmonic correction units (HCUs), offer a more sophisticated solution for managing power system distortions. Unlike passive filters, AHFs can adapt and react to a broad spectrum of harmonic frequencies. This adaptability makes them a flexible solution for various power system configurations.
An active harmonic filter system consists of three main parts:
However, maintaining AHFs is not as simple. While AHFs are generally more sophisticated and adaptable than PHFs, their complexity and the incorporation of power electronics might require more frequent maintenance. The specific frequency of this maintenance largely depends on the AHF model and the manufacturer's instructions.
On the other hand, passive filters employ a slower method known as contactor switching. Any changes in the frequency of the passive filters can alter the resonance point, diminishing the harmonic filtering effect.
In terms of operating costs:
After discussing the maintenance aspects, the next consideration is the adaptability and flexibility of these filters.
Active Harmonic Filters (AHFs) and Passive Harmonic Filters (PHFs) both have a role in reducing harmonic distortion in power systems. However, their flexibility and adaptability vary greatly. AHFs use power electronics and control algorithms to dynamically fight against harmonic distortion. They inject opposing currents into your power system, neutralising unwanted harmonics. The result? A cleaner, more stable power supply.
Conversely, Passive Harmonic Filters (PHFs) usually comprise reactive components like inductors, capacitors, and resistors. External harmonics from the mains can influence these components, potentially causing them to overheat. This unpredictable interference of external harmonics can make the task of sizing these passive harmonic filters quite challenging.
Active Harmonic Filters come with the following advantages:
Therefore, given the adaptability of AHFs versus the specificity of PHFs, AHFs offer more flexibility. The choice between the two will hinge on the specific needs of your power system.
The process of selecting the appropriate harmonic filter for your power system isn't a minor task. It demands a comprehensive understanding of the specific requirements of your system and consultation with experts in the field. So, let's begin discovering the ideal harmonic filter for your needs.
Comprehending the specific requirements of your power system is an essential part of choosing a harmonic filter. This process involves determining the extent of harmonic distortion that needs addressing. For instance, when your power system includes a variety of load types, such as UPS, VFD, and DC drives, active filters often emerge as the best option.
Harmonic filters work by redirecting specific harmonic currents. Interestingly, engineers design some filters specifically to redirect harmonics of certain frequencies.
In this scenario, it's worthwhile to mention the IEEE 519-2022 standard. This guideline aids in designing electrical systems containing linear and nonlinear loads. It describes the voltage and current waveforms across the system, establishes waveform distortion goals for system designers, and explains the connection between sources and loads.
Considering the variety of power systems, understanding the differences between active and passive harmonic filters is crucial:
Choosing the correct harmonic filter is essential for your business operations. Professionals from Nantech, the top UPS Dealers in Chennai, can offer helpful advice, providing a wide variety of services, including Active Harmonic Filters.
They offer a variety of power system solutions, such as:
These top-performance products serve domestic and commercial customers, providing extended maintenance-free service. Their safe and customised solutions can boost your business operations' efficiency. They also plan and set up UPS systems that merge smoothly with your existing power system. So, consider contacting experts from Nantech to assist you in choosing the right harmonic filter for your power system. This choice might be the secret to enhancing your power system's performance.
You've studied the scientific basis of active and passive harmonic filters, understanding their strengths and weaknesses. You've evaluated their efficiency, cost-effectiveness, maintenance needs, and adaptability. It's essential to keep in mind that your power system's specific requirements take precedence when choosing the right filter. For a knowledgeable decision, seek expert guidance or contact Nantech Power Systems. As the saying goes, "Electric power quality is not an Investment but an Expense." Hence, invest wisely in the correct harmonic filter to ensure your power system operates smoothly and efficiently.
Active Harmonic Filters and Line Reactors have roles in managing harmonics in power systems, yet their methods differ. Active Harmonic Filters balance out harmonic distortion by generating currents that counteract it. They can function without Line Reactors, but issues might occur if the filter and the load lack sufficient impedance. In contrast, Line Reactors protect Variable Frequency Drives from power spikes and manage the inrush current flowing into the drive's rectifier. Whether you choose an Active Harmonic Filter or a Line Reactor depends on your power system's unique requirements.
Active Harmonic Filters and Passive Harmonic Filters both control harmonics, yet their methods differ. Active Harmonic Filters eliminate harmonic components using power electronics. They add active power, matching the harmonic frequency but in the opposite phase, thereby neutralising the harmonic. Conversely, Passive Harmonic Filters employ passive elements such as resistors, capacitors, and inductors. These filters adjust to a particular frequency. Choosing between an Active Harmonic Filter or a Passive Harmonic Filter hinges on your power system's specific requirements.
Active Harmonic Filters (AHFs) outperform Passive Harmonic Filters in many ways. AHFs adapt more and perform better. They manage to keep the Total Harmonic Distortion (THD) under 5%, even with a load as low as 10%. In contrast, not every Passive Filter can meet the 8% or 5% THD IEEE-519 specification, even at maximum load. Unlike passive filters, AHFs do not lead to a power factor without load. You can put AHFs anywhere in the lineup, while passive filters require installation at each Variable Frequency Drive (VFD). When handling multiple VFD loads, AHFs are more cost-effective and save more space than passive filters. Want to delve deeper into the advantages of active over passive harmonic filters? Head over to our blog “Why Choose Active Harmonic Filters Over Passive Harmonic Filters?”
Active Harmonic Filters, or AHF, enhance power quality by eliminating harmonics. These harmonics can trigger protective devices, interfere with delicate equipment, and distort voltage. AHFs counteract these unwanted harmonics by releasing counteractive currents, purifying and stabilising the power supply. This action not only protects delicate electronic equipment but also improves energy efficiency and minimises the risk of costly downtime. Moreover, AHFs contribute to the power factor of the electrical system. They lessen both thermal and electrical stress on the electrical infrastructure, paving the way for long-term energy efficiency and cost savings.
Maintaining Active Harmonic Filters (AHFs) regularly is key to their optimal performance. This involves a few critical steps.
Following these steps, you can ensure your AHF remains current and accurate, offering dependable power quality management.
An Active Harmonic Filter (AHF) investment can offer several benefits.
Remember, the exact return on investment will vary based on your unique situation and power system.
When you need to choose a supplier for an Active Harmonic Filter (AHF), remember these key factors:
Facing a power quality issue? Get yourself an Active Harmonic Filter and reduce harmonic pollution during electrical installation. Using an active harmonic filter ensures that the current is "clean". An active harmonic filter requires a stable external power source to inject phase opposite current harmonics to downstream loads. Depending on the stability of the connected external power source, its efficiency will vary.
In this blog, we analyze the pros and cons of harmonics. But first, let's see what leads to harmonics in the power system.
Technically speaking, when the current waveform deviates from the sinewave shape, it is said to contain "harmonics." Is that a good or bad sign? Apparently, harmonics is a bad sign because harmonic frequencies in the power grid cause power quality issues. Why do harmonics occur? Leading inverter battery manufacturers and suppliers from Nantech Power Systems Pvt Ltd, Chennai, point out two things:
Blame 1: Non-linear loads
Power distribution circuits use non-linear devices that create non-linear currents and cause voltage distortions. Some common examples are:
"Harmonic current" is a term commonly used to describe these non-linear currents and voltages. A high load on the power distribution network leads to harmonic currents, which are multiples of the fundamental frequencies.
Blame 2: Electronic switching devices
The excessive use of electronic switching devices in modern equipment has significantly increased the harmonic pollution in the electrical distribution system. Some of the common examples are:
To rectify these power issues, we need one main aspect: Harmonic filters to harmonics coming from the power distribution network. These filters use "frequency conversion technology" to control harmonics and improve power quality in two ways:
With the availability of passive filters, why do experts lean towards active harmonic filters to rectify harmonics in power generation? The reasons are obvious. These filters come equipped with an additional amplifier that changes their action and improves stability. An active filter also:
However, these above-mentioned factors are just the tip of the iceberg. In our next section, we have explained more remarkable advantages in great detail.
1. Prevent equipment failure and breakdowns.
When many small harmonic-producing devices are collectively causing large amounts of harmonic pollution, filtering the main power supply is a very useful solution. Active harmonic filters effectively prevent failures and breakdowns of devices since they help correct non-linear loads. The filters also provide energy efficiency, which helps extend the durability of the device.
2. Help in maximum use of installed capacity.
An ideal example of active harmonic filters maximizing installation capacity is their use in the AC lines parallel to the loads that produce offending harmonics. The active harmonic filters inject inverted current into the AC lines and cancel harmonics, improving electrical stability.
3. Improve energy efficiency.
One of the best aspects of active harmonic filters is that they are scalable and sized to the harmonic current for multiple loads. You can also install additional units if the total harmonic current exceeds the rating of the single harmonic filter. They also decrease the emission of carbon dioxide.
4. Reliable and provide continuity.
Active Harmonic Filters are handy for areas with significant non-linear loads and many DC drives because they reduce production disruptions. Therefore, these filters also extend the device's life, enabling them to perform consistently well.
5. Curb service and maintenance costs.
Any electrical device that operates at maximum efficiency is bound to work without issues. This theory is applicable for devices with active harmonic filters. Unless the capacitors and resistors are required, the active harmonic filter does not require custom fabrication because it is largely impedance-independent. According to the manufacturers, active harmonic filters can handle wideband harmonic frequencies to minimize service costs.
6. Prevent and reduce energy loss.
Harmonic pollution is synonymous with energy loss because it affects electrical installations' reliability, safety, and efficiency. An active harmonic filter installed on the main power supply can counteract all harmonic currents before reaching the transformer. They also reduce the absorption of reactive power and reduce wear and tear, thereby preventing energy loss.
7. Reduce fire risks.
Harmonic frequencies can increase heating in equipment and conductors. However, with active harmonic filters, you can:
Active harmonic filters are a sure-fire way to reduce fire risks due to overheating.
If you decide to use active harmonic filters, you should also know their shortcomings. Experts say these filters:
The demand for active harmonic filters is at an all-time high, thanks to the widespread proliferation of non-linear loads. They have become almost indispensable for large power installations, with electric arc furnaces, induction equipment, and electric furnaces. Yes, the active harmonic filter is here to stay!
In Chennai, a power supply of an average of 1000MW is given by the power plants. The electricity that comes from these power plants is not clean. The harmonics can cause equipment malfunction or failure because of the voltage fluctuations and distortions in the supply line that can deteriorate the voltage quality. Harmonic Filters reduce risks by reducing harmonic – and you always want to keep the harmonic pollution to under 5%.
One way of reducing harmonic pollution is by using Harmonic Filters. A harmonic filter reduces harmonic pollution and improves Power Quality by dynamic filtering of currents. They are installed for plants and households to improve overall current and voltage outputs. They come in two variants – Active Harmonic Filters (AHF) and Passive Harmonic Filters (PHF).
Passive Harmonic Filters mitigate harmonics by filtering the current wave through an input reactor, output reactor, shunt reactor, and capacitor. They are only limited to individual and stable loads. They are usually limited to their effectiveness and capacity and cannot work with many non-linear loads.
Active Harmonic Filters are used to eliminate or mitigate harmonics from the power received by using a series of transistors and capacitors to clean the current fluctuations. They are larger than Harmonic filters and require more space. They are useful for factories where a constant electricity output is necessary. And they are most effective in maintaining businesses by guaranteeing reduced costs and ongoing outputs.
In modern-day Chennai, as demand for more output increases, we must consider which filters we use for our plants. And we recommend AHFs over PHFs. Here’s why:
Since Chennai is now the hub for many businesses, Nantech has the best AHFs to buy in Chennai.
The Active Harmonic filters are also referred to as the PF3 - Intelligent Power Quality Filter. These filters have a growing demand in the market for various applications. The popularity of these filters is due to their ability to lessen the harmonic distortions in the network loads. They can be installed separately or combined with AHF units. The type of filter used in applications is dependent on the harmonics level and issues with operations.
These harmonic filters, when connected in parallel to the mains supply, offer many benefits.
Longer service life and reduced wear and tear due to its capacity to minimize temperature variations. Harmonic filter suppliers provide servicing and maintenance and also fulfill all the obligations of a contract with suppliers of energy regarding consumption.
The power supply is free of interference.
The AHF is parallelly connected to the loads and is designed to work with non-linear loads that generate harmonic currents. They can be used in the primary feeder or with separate loads. The AHF has a quick response to changes in load and has an outstanding accuracy of output. The harmonic elimination happens by extracting the current harmonic signal and sensing the load current. The reference is generated by comparing it with the current signal of a load. There is no manual intervention, and everything is dynamic.
Listed below are its advantages:
Apart from the above benefits, there are many advantages for the customers too. Harmonic filter suppliers say that the users of these filters can obtain better reliability of the electric system and there is less loss of power. The generator and transformers also get better distribution of electricity which increases the efficiency and uptime. These filters can be accessed remotely, and the usage is also straightforward. Harmonics filter manufacturer in Chennai calls it a one-stop solution for all harmonics and correction of power factor needs.
An active harmonic filter is used in filtering and compensation of power installations. It is also installed in industrial electronics applications such as UPS systems, data centers and semiconductor production equipment. Photovoltaic systems and wind turbines also use these filters. You can also find harmonic filter installations in many office buildings and shopping centers.
An active harmonic filter is beneficial due to the various advantages that it offers. Due to its high-quality performance and interference-free power, its demand has grown tremendously over the past few years. That has increased the use of it in industries and other applications. Moreover, hybrid power conditioning provides a cost-effective solution for mitigating harmonic signals and compensating power factors.